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Thursday, January 16, 2020

HOW TO CALCULATE OF AGGREGATE, CEMENT AND SAND





CALCULATE AGGREGATE , CEMENT & SAND





        Assumptions,

Volume of concrete  = 1 m^3
Grade of concrete M20 (1:1.5:3)
Quantity of concrete ( Wet vol. and Dry volume)
Wet volume of concrete   = 1 m^3
Dry volume  = Wet x 1.54

NOTE:  You can also take it as 1.50 to 1.55, but it became standard practice to considering 1.54 as multiplication factor.

 Ratio :  M20  (1:1.5:3)

We know that,
Dry volume of concrete =  1 x 1.54 m^3

CEMENT:
Quantity of cement = ( dry vol of concrete x cement ratio)/(sum of the ratio)
cement       = (1 x 1.54)/(1+1.5+3)  = 0.28 m^3
Density of cement  = 1440 kg/m^3
Weight of cement  =   1440 kg/m^3 x  0.28 m^3  =  403.2 kg
1 bag of cement contains 50 kg cement
No of bags  =  403.2 kg / 50 kg  =  8.064 No’s


SAND:

Quantity of sand =  Quantity of cement x 1.5
                                =  0.28 m^3 x 1.5 =  0.42 m^3
 OR,  Quantity of sand  =  (1.5 x 1.54)/(5.5) =   0.42 m^3
1 m^3  = 35.3147 ft
Quantity of sand =  0.42 x 35.3147  = 14.832 cft
Weight of sand  = volume x density,  ( Sand density = 1650 kg/m^3)
                            =  0.42 m^3 x 1650 kg/ m^3  =  693 kg

AGGREGATE:

Quantity of aggregate  = Quantity of cement x 3
                                         = 0.28 m^3 x 3  = 0.84 m^3
OR, Quantity of aggregate  =  (3 x 1.54)/(5.5)  = 0.84 m^3
1 m^3  = 35.3147 ft
Quantity of aggregate  =  0.84 x 353147  =  26.664 cft
Weight of aggregate = volume x density ,( density = 1550 kg/m^3)
                                     = 0.84 x 1550  = 1302 kg

NOTE:   For M10, M5, M15, M25, M7.5 etc  also you can calculate fallow above solved calculation.




Different grades of concrete

Different grades of concrete has different concrete Mix proportions which means different concrete mix ratios. As per IS Code 456:2000, the concrete mix design has the following concrete mix proportions.
Type of concrete

Concrete grade
Mix Ratio
Characteristic comprehensive strength of concrete @28Day in N/mm^2
Ordinary concrete
M5
M7.5
M10
M15
M20
1:5:10
1:4:8
1:3:6
1:2:4
1:1.5:3
5N/mm^2
7.5N/mm^2
10N/mm^2
15N/mm^2
20N/mm^2
Standard Concrete
M25
M30
M35
M40
M45
M50
1:1:2
Design Mix
Design Mix
Design Mix
Design Mix
Design Mix
25N/mm^2
30N/mm^2
35N/mm^2
40N/mm^2
45N/mm^2
50N/mm^2
High Strength Concrete
M55
M60
M65
M70
Design Mix
Design Mix
Design Mix
Design Mix
55N/mm^2
60N/mm^2
6N/mm^2
70N/mm^2





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